Today, we continue to introduce the production line knowledge of Huiyao Laser's square-shell battery module PACK production line. On Huiyao Laser's power battery and energy storage battery module PACK production line, the module steel band sleeving station, the pole column photography station, and the module insulation detection station are important stations before laser welding. The following is a detailed introduction to these three stations:
Module Extrusion and Steel Band Sleeving Station
Function Description:
The main function of this station is to extrude the battery module and use a steel band to tightly fix the module and the end plate to ensure the stability and safety of the module.
Operation Process:
1. Place the battery module and the end plate on the extruder.
2. Start the extruder and extrude the module and the end plate together to a certain distance.
3. Sleeve the steel band to ensure that the steel band is tight and firmly fixed on the module and the end plate.
4. Reset the extruder to complete the steel band sleeving operation.
Technical Advantages:
· Through the extrusion operation, a tight connection between the battery module and the end plate can be ensured, improving the structural stability of the product.
· Using a steel band for fixation further enhances the firmness of the module and prevents loosening or damage during transportation or use.
Pole Column Photography Station
Function Description:
The main function of this station is to use a high-resolution camera to conduct all-round shooting and detection of the battery pole column, and transmit the pole column coordinate data to the subsequent laser cleaning and laser welding stations.
Operation Process:
1. Place the pole column on a specific photography platform.
2. Use a high-resolution camera to capture the image of the pole column.
3. The image processing software automatically analyzes the captured image to identify the size, shape, surface condition and other features of the pole column.
4. Transmit the generated data to the subsequent stations.
Technical Advantages:
· High efficiency: It can conduct shooting and detection quickly and continuously, improving production efficiency.
· Accuracy: Through high-precision cameras and image processing technology, it can accurately detect tiny defects of the pole column and ensure product quality.
· Data management: Generate detailed inspection reports and data to facilitate enterprises for quality traceability and data analysis.
Module Insulation Detection Station
Function Description
The module insulation detection station is mainly responsible for detecting the insulation performance of the module to ensure its safe use in the electrical system. Through high-precision insulation detection instruments, the insulation resistance value of the module can be detected quickly and accurately to determine whether it meets the usage standards.
Operation Process
1. Preparation stage: Flow the module to be detected to the detection platform through the speed chain to ensure good contact between the module and the detection platform, and start the insulation detection instrument at the same time.
2. Parameter setting: Set the detection parameters of the insulation detection instrument according to the module specifications and detection requirements.
3. Start detection: Press the detection button, and the instrument starts to conduct insulation detection on the module and displays the detection data in real time.
4. Result recording: After the detection is completed, record the detection results and data of the instrument for subsequent analysis.
Technical Advantages
1. High-precision detection: Advanced insulation detection instruments are adopted, featuring high precision and high sensitivity, which can accurately reflect the insulation performance of the module.
2. Rapid detection: The detection process is highly automated and can quickly complete the insulation detection of the module, improving production efficiency.
3. Safe and reliable: During the detection process, it can automatically determine whether the module is qualified to avoid unqualified products from entering the market and ensure the safe operation of the electrical system.
Huiyao Laser Technology (Luoyang) Co., Ltd. is a high-tech enterprise specializing in the research and development, manufacturing and sales of equipment in the new energy industry. Relying on the support of scientific research institutions such as the Luoyang Research Institute of Dalian University of Technology, the company has built a highly skilled R & D team and is committed to providing customers with comprehensive high-end intelligent equipment such as laser welding equipment, battery cell assembly line equipment, module PACK automatic line equipment, and battery structure part automation equipment.
The company covers an area of more than 10,000 square meters, has multiple automated production lines and advanced processing equipment, and has obtained ISO9001 quality management system certification and ISO14001 environmental management system certification. The company actively promotes the standardized production mode, improves product quality management and after-sales service guarantee, and is committed to providing customers with reliable products and high-quality services.
