Battery Smart Factory Solutions-Huiyao Laser Technology (Luoyang) Co., Ltd.

Yaolaser provide complete battery smart factory solutions, specializing in automated production of prismatic batteries, cylindrical batteries, and battery cap components. Through advanced automated equipment and intelligent systems, we help customers achieve efficient, precise, and reliable battery manufacturing.

Core Problems We Solve

1.Low Production Efficiency

Traditional production methods are slow and labor-intensive, struggling to meet market demand
Our smart production lines can increase efficiency by 30%-50% using high-speed automated equipment (e.g., stacking machines, winding machines)

2.Unstable Product Quality

Manual operations often lead to inconsistent product quality and high defect rates
Our solutions utilize high-precision equipment (e.g., laser welding) to ensure product consistency

3.High Energy Consumption and Cost Pressure

Traditional production lines consume excessive energy with high operational costs
Our smart lines optimize processes and incorporate energy-saving designs to reduce consumption by 20%-30%

4.Insufficient Production Flexibility

Traditional lines struggle with quick model changeovers
Our modular designs enable rapid switching (e.g., ≤2 hours for cylindrical battery 18650↔21700 conversion)

Support We Provide

1. Customized Solution Design

Tailored production line planning for prismatic/cylindrical batteries or cap components

2.Intelligent System Integration

MES/ERP system integration for real-time production monitoring and analytics

3.Global Technical Support

24/7 response for installation, commissioning, training, and after-sales service

4.Legacy Line Upgrades

Optimize existing production lines to improve OEE by 15%-30%

Performance Comparison

Metric	Traditional Line	Yaolaser Smart Line
Production Efficiency	Low (labor-dependent)	30%-50% improvement
Yield Rate	≤98%	≥99.5%
\|Energy Consumption	High	20%-30% reduction
Changeover Time	Changeover Time	≤2 hours
Automation Level	Partial automation	≥95% automation

Core Products

1.Prismatic Battery Smart Line

For power/energy storage batteries
Key equipment: High-speed stacking machine, laser welder, automated assembly line
Capacity: 1GWh/year per line

2.Cylindrical Battery Smart Line

For 18650/21700 cylindrical cells
Key equipment: High-speed winding machine, automatic electrolyte filler,formation testing system
Capacity: 500MWh/year per line

3.Battery Cap Smart

Specialized in prismatic battery covers and safety vents
Key equipment: Precision stamping press, laser marker, automated inspection system
Capacity: 2 million sets/year per line

Contact Us If You Need Solutions For:

Improving battery production efficiency
Reducing production costs and energy consumption
Achieving high-consistency, high-quality production
Quick product model changeovers

We offer free consultation and competitive quotations to help build your leading-edge battery smart factory!

Choose Us for Efficient, Intelligent, and Reliable Battery Manufacturing!

Background & Challenges:

With the rapid growth of the global EV and energy storage markets, traditional battery manufacturing faces inefficiency, poor consistency, and high energy consumption. Smart factory solutions leverage automation and AI to enhance productivity and quality. By 2025, the global battery market will exceed $100 billion, with prismatic, cylindrical, and cap assembly lines as key trends.

Solution Requirements

1.Target Users

Prismatic battery manufacturers (e.g., EV/ESS batteries)
Cylindrical battery producers (e.g., 18650/21700 cells)
Battery cap component suppliers

2.Facility Needs

Ceiling height: ≥6m (lower for cylindrical lines)
Floor load: ≥5 tons/m²
Cleanliness: Class 10K (100K for cap lines)
Power: 380V±10%, 50Hz

Product Portfolio

1. Prismatic Battery Line

Applications: Power/ESS batteries
Key Equipment:

- High-speed stacking machine (0.3s/sheet)
- Laser welder (±0.1mm precision)

Output: 1GWh/year

2. Cylindrical Battery Line

Applications: 18650/21700 cells
Key Equipment:

- Winding machine (0.5s/cell)
- Electrolyte filler (±0.5ml accuracy)

Output: 500MWh/year

3. Battery Cap Line

Applications: Prismatic cell covers
Key Equipment:

- Precision stamping (±0.05mm)
- Laser marker (200pcs/min)

Output: 2 million caps/year

Efficiency Metrics

Line Type	OEE	Yield Rate	Energy Saved
Prismatic Battery Manufacture Line	≥85%	≥99.5%	25%
Cylindrical Battery Manufacture Line	≥88%	≥99.2%	30%
Prismatic Battery Cap Manufacture Line	≥90%	≥99.8%	20%

Solution Provider

Huiyao Laser Technology(Luoyang) Co.,Ltd. is a professional provider of Battery Smart Factory Solutions, specializing in automation and intelligent manufacturing for battery production. With extensive experience in battery module and pack assembly, we offer cutting-edge technologies tailored to industry needs. Our solutions enhance production efficiency, improve quality control, and support sustainable development in the energy storage and electric vehicle sectors.