ESS Batterys Module PACK Aging Cabinet

1. Equipment Overview

The ESS Battery Module PACK Aging Cabinet is specifically designed to evaluate the aging characteristics of energy storage battery modules and packs. This cabinet simulates long-term use conditions by performing charge and discharge cycles to assess capacity fade, efficiency degradation, and thermal stability over time. The system is engineered for ESS applications, ensuring quality and reliability for modules and packs.

2. Key Features

Precise Aging Simulation: Conducts controlled charge/discharge cycles for aging evaluation.

High Channel Capacity: Supports simultaneous testing of multiple modules or packs.

Real-Time Monitoring: Tracks electrical and thermal parameters during aging cycles.

Data Integration: MES-compatible for centralized tracking and traceability.

Safety-Certified: Features robust safety mechanisms to handle ESS modules and packs

3. Technical Specifications

3.1 Module/PACK Compatibility

Supported Formats:

ESS Prismatic Battery Modules.

ESS Cylindrical Battery Packs.

ESS Pouch Battery Packs.

Dimensions:

Minimum: 200 × 150 × 50 mm.

Maximum: 1,500 × 1,000 × 300 mm.

Weight Capacity per Module/PACK: Up to 50 kg.

3.2 Electrical Testing Parameters

Voltage Range: 0–1,000 V.

Voltage Accuracy: ±0.05%.

Current Range: 0–300 A (customizable).

Current Accuracy: ±0.1%.

Capacity Range: 0–300 Ah per channel

3.3 Testing Modes

Charge/Discharge Profiles:

Constant Current (CC).

Constant Voltage (CV).

Constant Power (CP).

Dynamic Load Profiles.

Cycle Testing: Configurable cycles for capacity fade and efficiency evaluation.

Rest Period Simulation: Adjustable periods to mimic real-world usage.

3.4 Thermal Monitoring and Control

Temperature Range: 15–60°C (adjustable).

Temperature Accuracy: ±1°C.

Thermal Channels: Independent monitoring for each module/PACK.

Cooling System: Integrated forced-air or liquid cooling (optional).

3.5 System Capacity

Channels:

Standard: 16–64 channels (expandable).

Independent control for each channel.

Throughput: Up to 100 modules or packs per cycle depending on configuration.

3.6 Data Management

Data Logging: Continuous recording of voltage, current, capacity, and temperature.

Traceability: Unique serial numbers for each module/PACK.

Reporting: Automated aging performance reports with graphs and analysis.

Integration: MES/ERP-compatible for comprehensive data tracking

3.7 Control System

HMI: Touchscreen interface for intuitive operation.

Control System: PLC-based for accurate and reliable operations.

Automation Features: Pre-programmed testing recipes for different battery chemistries.

3.8 Safety Features

Overcurrent and Overvoltage Protection: Prevents damage to equipment and batteries.

Thermal Monitoring: Alerts for overheating and abnormal temperature deviations.

Emergency Shutdown: Stops all operations immediately in case of emergency.

Fire Suppression: Optional built-in fire suppression system for added safety.

3.9 Mechanical Design

Dimensions: 2,000 × 1,500 × 2,000 mm (customizable).

Weight: Approximately 2,500 kg.

Chamber Design: Enclosed cabinet with modular slots for easy operation.

3.10 Power Requirements

Input Voltage: AC 380V ±10%, 50/60 Hz, 3-phase.

Power Consumption: ≤80 kW.

3.11 Environmental Requirements

Operating Temperature: 15–35°C.

Humidity: ≤70% RH (non-condensing).

Cleanliness: Dust-free environment for optimal performance.

4. Applications

Energy Storage Systems (ESS): Aging evaluation for large-scale storage applications.

Renewable Energy Storage: Validation of battery modules and packs for solar and wind power systems.

Grid Stability: Ensures high-quality modules for grid-scale energy storage projects.

5. Maintenance and Warranty

Maintenance Schedule:

Weekly: Inspect connectors and thermal control systems.

Monthly: Calibration of electrical channels and sensors.

Annually: Comprehensive system diagnostics and firmware updates.

Warranty:

Standard: 1 year.

Extended: Available upon request.