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ESS Battery Module PACK Performance Testing Cabinet
ESS Battery Module PACK Performance Testing Cabinet

ESS Batterys Module PACK Performance Testing Cabinet

Brief Description

The ESS Battery Module PACK Performance Testing Cabinet is designed for high-precision electrical and thermal performance testing of energy storage system (ESS) battery modules and packs. It ensures comprehensive evaluation of voltage, current, capacity, and resistance, verifying compliance with stringent quality standards for ESS applications. This system is ideal for module/PACK manufacturers and operators to validate performance under real-world operating conditions.

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1. Equipment Overview

The ESS Battery Module PACK Performance Testing Cabinet is designed for high-precision electrical and thermal performance testing of energy storage system (ESS) battery modules and packs. It ensures comprehensive evaluation of voltage, current, capacity, and resistance, verifying compliance with stringent quality standards for ESS applications. This system is ideal for module/PACK manufacturers and operators to validate performance under real-world operating conditions.

2. Key Features

Comprehensive Testing: Supports voltage, current, capacity, internal resistance, and thermal behavior analysis.

High Flexibility: Compatible with various module and pack formats.

Accurate and Reliable: Delivers precise measurements with repeatable results.

Data Management: Integrated with MES/ERP systems for centralized data monitoring and traceability.

Safety Assurance: Advanced protection features for safe testing of high-capacity batteries.

3. Technical Specification

3.1 Module/PACK Compatibility

Supported Formats:

Prismatic, pouch, and cylindrical module/PACK configurations.

Size Range:

Minimum: 300 × 200 × 50 mm.

Maximum: 1,500 × 1,000 × 300 mm.

Weight Capacity: Up to 100 kg per module/PACK.

3.2 Electrical Testing Parameters

Voltage Testing:

Range: 0–1,000 V.

Accuracy: ±0.05%.

Current Testing:

Range: 0–300 A (customizable).

Accuracy: ±0.1%.

Capacity Testing:

Range: 0–500 Ah.

Accuracy: ±0.1%.

Internal Resistance Testing:

Range: 0.01–50 mΩ.

Accuracy: ±0.05 mΩ.

3.3 Testing Mode

Charge/Discharge Profiles:

Constant Current (CC).

Constant Voltage (CV).

Constant Power (CP).

Dynamic load profiles.

Cycle Testing: Configurable charge/discharge cycles.

Temperature Stress Testing: Simulates real-world environmental conditions.

3.4 Thermal Monitoring and Control

Temperature Range: 15–60°C (adjustable).

Temperature Accuracy: ±1°C.

Thermal Sensors: Independent temperature monitoring for each module/PACK.

Optional Thermal Chamber: Supports high/low-temperature testing integration.

3.5 System Capacity

Channels:

Standard: 16–32 channels (expandable).

Independent operation for each channel.

Testing Throughput: Up to 50 modules or packs per cycle depending on configuration.

3.6 Data Management

Real-Time Monitoring: Continuous tracking of key parameters such as voltage, current, resistance, and temperature.

Data Logging: High-resolution recording for detailed analysis.

Traceability: Full historical records with unique module/PACK identifiers.

Reporting: Automated generation of performance test reports.

Integration: MES/ERP-compatible for streamlined data analysis and decision-making.

3.7 Control System

HMI: 10.1-inch touchscreen interface for intuitive operation.

Control Platform: PLC-based system for stable and precise control.

Customizable Recipes: Pre-programmed test profiles for different chemistries and applications.

3.8 Safety Features

Overcurrent/Overvoltage Protection: Automatically stops testing in abnormal conditions.

Thermal Alarm System: Alerts for overheating or temperature deviations.

Emergency Shutdown: Accessible buttons for instant operation termination.

Fire Suppression System: Optional built-in system for enhanced safety.

3.9 Mechanical Design

Dimensions: 2,200 × 1,500 × 2,200 mm (customizable).

Weight: Approximately 2,800 kg.

Cooling System: Integrated forced-air cooling for stable operation.

Cabinet Structure: Modular design for easy operation and maintenance

3.10 Power Requirements

Input Voltage: AC 380V ±10%, 50/60 Hz, 3-phase.

Power Consumption: ≤100 kW

3.11 Environmental Requirements

Operating Temperature: 15–35°C.

Humidity: ≤70% RH (non-condensing).

Cleanliness: Dust-free environment recommended for optimal performance

4. Applications

Energy Storage Systems (ESS): Performance validation for battery modules/PACKs used in large-scale energy storage.

Renewable Energy Storage: Quality testing for solar and wind power integration.

Grid Stabilization: Ensures reliable performance of ESS modules for grid applications.

5. Maintenance and Warranty

Maintenance Schedule:

Weekly: Visual inspection of connections and thermal systems.

Monthly: Calibration of electrical and thermal sensors.

Annually: Comprehensive diagnostics and firmware upgrades.

Warranty:

Standard: 1 year.

Extended: Available upon request.

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Email: info@huiyaolaser.com

Head Quarter Address: Huiyao Laser Technology, Building 2, Langxu Industrial Park, Guanlin Road, Science Park Street, Luolong District, Luoyang City, Henan Province, China

Research&Development Center: Room 901-9,Building B1, Phase 1, Southern Area, Baoneng Science and Technology Park, Qinghu Industrial Zone, Gangtou Community, Batian Street, Longgang District, Shenzhen City.

Hotline: Manager Ma

Sales Manager: +86-15002089356

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