Turnkey Solution for New Energy Intelligent Equipment
The Manufacturing Execution System (MES) for EV Smart Factory Solutions is a fully integrated software platform designed to manage, monitor, and optimize production processes in real-time. It facilitates seamless communication across production, logistics, quality control, and data analysis, ensuring operational efficiency, traceability, and compliance with industry standards.
Real-Time Monitoring: Tracks production status, machine performance, and process deviations.
Data Traceability: Provides end-to-end traceability of materials, components, and finished products.
Integration Ready: Compatible with ERP, PLM, and SCADA systems for seamless workflow.
Quality Management: Supports defect detection, root cause analysis, and compliance monitoring.
Customizable Modules: Tailored to meet the specific needs of EV battery and module manufacturing.
3.1 System Architecture
Platform:
Cloud-based or on-premises deployment.
Microservices architecture for scalability.
Database Support:
SQL (MySQL, PostgreSQL, Oracle) and NoSQL (MongoDB).
Operating System Compatibility:
Windows Server, Linux (CentOS, Ubuntu).
API Support:
RESTful API, OPC UA for machine data integration
3.2 Production Management
Production Scheduling:
Dynamic scheduling based on real-time machine availability and order priority.
Work Order Management:
Supports single-level and multi-level work orders.
Material Management:
Tracks material usage, stock levels, and replenishment requirements.
3.3 Quality Control
Inspection Support:
Inline, end-of-line, and random sampling quality checks.
Defect Analysis:
Root cause analysis with real-time defect logging.
Process Control:
Automatic alerts for deviations in temperature, pressure, or other parameters
Compliance Reporting:
Generates reports meeting ISO, IATF, and other EV industry standards.
3.4 Traceability
Serial Number Tracking:
Full traceability from raw materials to final product.
Data Logging:
Logs process data, operator information, and environmental conditions.
Historical Data Access:
Retrieve historical records for audits or investigations.
3.5 Integration and Communication
Supported Protocols:
MQTT, OPC UA, Modbus TCP/IP for machine connectivity.
ERP Integration:
SAP, Oracle, Microsoft Dynamics integration.
SCADA Compatibility:
Supports real-time data exchange with SCADA systems.
IoT Device Support:
Connects to IoT sensors for process monitoring.
3.6 User Interface
Dashboard:
Customizable real-time production overview with KPIs.
Access Levels:
Role-based access for operators, supervisors, and management.
Multi-Language Support:
English, Chinese, and other configurable languages.
Alerts and Notifications:
Real-time alerts via SMS, email, or app notifications.
3.7 Data Analytics and Reporting
Real-Time Analytics:
Machine efficiency (OEE), downtime analysis, and productivity trends.
Custom Reports:
Exportable in Excel, PDF, or CSV formats.
AI and Machine Learning:
Predictive analytics for maintenance and production optimization.
Visualization Tools:
Charts, graphs, and heatmaps for intuitive data presentation.
3.8 Security Features
Data Encryption: AES-256 encryption for data in transit and at rest.
User Authentication:
Multi-factor authentication (MFA) support.
Access Control:
Role-based permissions and audit trails.
Backup and Recovery:
Automated backups with disaster recovery options:
3.9 Hardware Requirements (Minimum)
Server Requirements:
CPU: Intel Xeon, 8 cores, 2.4 GHz or higher.
RAM: 32 GB or higher.
Storage: 1 TB SSD, RAID configuration recommended.
Client Devices:
Web browsers (Chrome, Edge, Safari) or dedicated application.
Network:
Minimum bandwidth of 1 Gbps for data exchange.
EV Battery Manufacturing: Real-time monitoring and traceability of cell production and module assembly.
Module and PACK Assembly: Synchronizes machine operations, material flow, and quality assurance.
Energy Storage Systems (ESS): Manages production and testing workflows for ESS components.
Smart Factory Implementation: Centralized control and optimization of manufacturing processes.
Maintenance Support:
24/7 remote and on-site support options.
Regular software updates and patches.
Warranty:
Standard: 1 year.
Extended: Customizable based on client needs.
Email: info@huiyaolaser.com
Head Quarter Address: Huiyao Laser Technology, Building 2, Langxu Industrial Park, Guanlin Road, Science Park Street, Luolong District, Luoyang City, Henan Province, China
Research&Development Center: Room 901-9,Building B1, Phase 1, Southern Area, Baoneng Science and Technology Park, Qinghu Industrial Zone, Gangtou Community, Batian Street, Longgang District, Shenzhen City.
Hotline: Manager Ma
Sales Manager: +86-15002089356
