ESS Smart Factory Solution

Yaolaser provide complete smart factory solutions for power batteries and energy storage systems (ESS), specializing in automated module and PACK production for cylindrical and prismatic batteries. Through advanced automated assembly technology and intelligent inspection systems, we help customers achieve high-efficiency, highly consistent battery manufacturing.

Core Problem We Solve

• Low Production Efficiency

Traditional manual assembly is slow with limited cycle time improvements

Fully automated production lines achieve high-speed production of ≤20 seconds/pcs

• Poor Product Consistency

Automated assembly ensures high consistency with CPK≥1.67

• Inadequate Testing Coverage

Traditional sampling methods carry high risk of missed defects

100% full inspection ensures zero-defect delivery

• Low Production Informatization Level

Lack of real-time data collection and analysis

MES system enables full-process digital management

Support We Provide

1.Customized Production Line Design

• Tailored solutions based on cell specifications
• Supports mixed-line production of cylindrical/prismatic batteries

2.Turnkey Project Services

• End-to-end services from design to mass production ramp-up
• Complete operator training system

3.Intelligent Upgrade Solutions

• Automation transformation for existing production lines
• Minimal downtime (≤48 hours)

4.Global Service Network

• 24-hour rapid response
• Combines remote diagnostics with on-site support

Performance Comparison

Core Product

1.EV Cylindrical Battery Module PACK Assembly Line

• Applications: 18650/21700 cylindrical cells
• Key Advantages: Fully automatic welding, ±0.15mm precision
• Capacity: ≥33PPM

2.ESS Prismatic Battery Module PACK Assembly Line

• Applications: Energy storage system battery modules
• Key Advantages: Flexible fixture design, multi-model compatibility
• Capacity: ≥12PPM

3.ESS Battery Module PACK Testing Equipment

• Test Items: Insulation/withstand voltage/capacity
• Testing Cycle: ≤25 seconds/module
• Accuracy Class: 0.1 grade

4.ESS Smart Factory MES System

• Real-time production dashboard
• Full lifecycle traceability
• Intelligent early warning system

Contact Us If You Need Solutions For:

• Improving battery production efficiency  
• Reducing production costs and energy consumption  
• Achieving high-consistency, high-quality production  
• Quick product model changeovers  

We offer free consultation and competitive quotations to help build your leading-edge battery smart factory!  

Choose Us for Efficient, Intelligent, and Reliable Battery Manufacturing

ESS Smart Factory Solution

Solution Applicability

1.Target Users:

• Prismatic battery module manufacturers (e.g., energy storage system producers)
• Cylindrical battery module manufacturers (e.g., 18650/21700 cell producers)
• Battery pack integrators (e.g., ESS system assemblers)

2.Facility Requirements:

• Workshop height ≥6m (adjustable for specific processes)
• Floor load capacity ≥5 tons/m² (higher requirements for prismatic battery lines)
• Cleanliness: Class 10,000 or better (Class 100,000 acceptable for some processes)
• Power supply: 380V±10%, 50Hz

3.Workshop Requirements:

• Temperature control: 22±2℃
• Humidity control: 45±5%RH
• MES system interface required
• AGV passage width ≥1.5.

Solution Product Portfolio

1.ESS Prismatic Battery Module PACK Assembly Line

• Applications: Energy storage battery modules
• Key Equipment:

1. -High-speed stacking machine (0.4s/sheet)
2. -Laser welding system (±0.15mm accuracy)
3. -Automated busbar assembly

• Capacity: 1.5GWh/year (single line)

2.ESS Battery Cell Module PACK Testing Equipment

• Testing Capabilities:

1. -Electrical performance testing
2. -Thermal runaway detection

• Cycle life testing:

1. -Throughput: 40 tests/hour
2. -Accuracy: ±0.2%

3.MES Solution for ESS Smart Factory

• Core Functions:

1. -Real-time production monitoring
2. -Quality traceability
3. -Predictive maintenance

• Interfaces:

1. -ERP integration
2. -Cloud platform connectivity-Mobile access

Performance Metrics

Solution Provider

Huiyao Laser Technology (Luoyang) Co., Ltd. is a professional ESS smart factory solution provider, specializing in automated production systems for energy storage batteries. With extensive experience in battery module and pack assembly, we deliver cutting-edge technologies tailored to ESS production needs.

Core Advantages:

• Industry-leading laser processing technology
• Fully integrated automation solutions
• Global technical support network (24/7 response)
• Continuous R&D investment in ESS-Specific solutions

FAQ

1.Q: What battery chemistries does this solution support?

A: Our systems support LFP, NMC, and other ESS battery chemistries.

2.Q: What's the implementation timeline?

A: Typical project duration is 5-8 months depending on configuration.

3.Q: Do you provide performance guarantees?

A: Yes, we guarantee OEE and yield rate performance as specified in contract.

4.Q: How does the testing system ensure safety?

A: Our testing equipment includes multiple protection mechanisms and meets international safety standards.

5.Q: Can the MES system integrate with third-party software?

A: Yes, our MES supports standard interfaces for seamless integration.