EV Smart Factory Solution-Huiyao Laser Technology (Luoyang) Co., Ltd.

Comprehensive Intelligent Manufacturing Solution for Power Batteries

Yaolaser provide a complete smart factory solution for new energy vehicle power battery manufacturing, specializing in automated module and PACK production for prismatic, pouch, and blade batteries. Through advanced laser welding technology, robotic automation, and intelligent inspection systems, we help customers achieve high-efficiency, high-precision, and highly consistent battery manufacturing.

Core Problems We Solve

1.Unstable Welding Quality

Traditional welding methods often result in weak welds or blowouts
Yaolaser high-precision laser welding workstations ensure consistent weld strength (CPK≥1.67)

2.Low Production Efficiency

Manual assembly is slow with limited cycle time improvements
Fully automated production lines achieve high-speed production of ≤15 seconds/pcs

3.Inefficient Inspection

Manual inspection is slow with high miss rates
AI vision inspection systems enable 100% online full inspection at 200 PPM

4.Lack of Production Data Transparency

No digital management of production processes
MES system provides full-process data traceability

Support We Provide

1.Customized Production Line Design

Tailored solutions based on product characteristics
Supports mixed-line production of prismatic/pouch/blade batteries

2.Turnkey Project Services

End-to-end services from design to commissioning
Operator training and technical documentation

3.Intelligent Upgrade Solutions

Smart transformation plans for existing production lines
Minimal downtime (≤72 hours)

4.Global After-Sales Service

24/7 response mechanism
Combines remote diagnostics with on-site support

Performance Comparison

Key Metric	Traditional Line	Our Smart Line	Improvement
Production Efficiency	8 PPM	12 PPM	15%↑
Product Yield	98%	99.8%	1.8%↑
Labor Cost	100%	30%	70%↓
Energy Consumption	Baseline	25% reduction	Significant
Changeover Time	8 hours	2 hours	75%↓

Core Products

1.Prismatic Battery Module PACK Smart Line

Applications: Standard power battery modules
Key Advantages: Fully automatic stacking, laser welding precision ±0.1mm
Capacity: 1.5Gwh/year (single line)

2.Pouch Battery Module PACK Line

Applications: New energy vehicle pouch batteries
Key Advantages: Flexible fixture design, automatic edge folding and sealing
Capacity: 12PPM (single line)

3.Blade Battery CTP Automatic Welding Line

Applications: CTP structure blade batteries
Key Advantages: Ultra-high-speed welding (0.5 seconds/weld point)
Capacity: 12PPM(single line)

4.Robotic Laser Welding Workstation

6-axis high-precision robot
Welding speed: 10 meters/minute
Repeat positioning accuracy: ±0.02mm

5.Battery Module PACK Testing Equipment

100% online inspection
Test items: Insulation/withstand voltage/airtightness
Testing cycle: ≤30 seconds/module

6.EV Smart Factory MES System

Real-time production monitoring
Quality traceability system
OEE analysis reports

Contact Us If You Need Solutions For:

Improving battery production efficiency
Reducing production costs and energy consumption
Achieving high-consistency, high-quality production
Quick product model changeovers

We offer free consultation and competitive quotations to help build your leading-edge battery smart factory!

Choose Us for Efficient, Intelligent, and Reliable Battery Manufacturing!

EV Smart Factory Solution

1.Target Users:

Prismatic battery manufacturers (e.g., EV power battery producers)
Pouch battery manufacturers (e.g., consumer electronics battery suppliers)
Blade battery manufacturers (e.g., CTP structure battery makers)
Battery module and pack integrators

2.Facility Requirements:

Workshop height ≥6m (can be adjusted for specific processes)
Floor load capacity ≥5 tons/m²
Cleanliness: Class 100,000 or better
Power supply: 380V±10%, 50Hz

3.Workshop Requirements:

Temperature control: 22±2℃
Humidity control: 45±5%RH
MES system interface required
AGV passage width ≥1.5m

Solution Product Portfolio

1.EV Prismatic Battery Module PACK Assembly Line

Applications: Power battery modules for EVs
Key Equipment:

- Automatic stacking system (cycle time: 15s/module)
- High-precision laser welding (±0.1mm accuracy)
- Automated busbar assembly

Capacity: 1.5Gwh/year

2.EV Pouch Battery Module PACK Line

Applications: Flexible battery packs
Key Equipment:

- Automatic folding and sealing system
- Precise alignment mechanism (±0.2mm)
- Integrated leak testing

Capacity:12PPM

3. EV Blade Battery Module PACK Line

Applications: Structural battery systems
Key Equipment:

- Specialized stacking mechanism
- High-speed welding (0.3s/weld)
- Structural integrity testing

Capacity: 12PPM

4.Robot Laser Welding Workstation

Features:

- 6-axis industrial robot
- Adaptive welding parameter control
- Real-time quality monitoring

Specifications:

- Welding speed: 10m/min
- Repeatability: ±0.02mm

5.Battery Cell Module PACK Testing Equipment

Testing Capabilities:

- Electrical performance
- Thermal characteristics
- Mechanical safety
- Throughput: 30 tests/hour
- Accuracy: ±0.1%

6.MES Solution for EV Smart Factory

Functions:

- Production scheduling
- Quality traceability
- Equipment monitoring

Interfaces:

-ERP integration
- Cloud connectivity
-Mobile access

Performance Metrics

Product Line	Yield Rate	Energy Saving
Prismatic Module Line	≥99.6%	22%
Pouch Battery Line	≥99.3%	25%
Blade Battery Line	≥99.7%	28%

Solution Provider

Huiyao Laser Technology (Luoyang) Co., Ltd. is a professional provider of EV battery smart factory solutions, specializing in automated production systems for next-generation battery manufacturing. With 15+ years of experience in laser processing and automation, we deliver cutting-edge technologies tailored to EV battery production needs.