Battery Blue Film Wrapping Equipment

1. Battery Blue Film Wrapping Equipment Overview

Equipment Name: Battery Blue Film Wrapping Equipment

Model: HY-BFW3030

Application: Automated wrapping of protective blue insulation film around battery cells, enhancing mechanical strength, electrical insulation, and surface protection.

2. Mechanical Specifications

Equipment Dimensions:

Length: 2200 mm

Width: 1600 mm

Height: 2000 mm

Weight: 1200 kg ± 5%

Frame Material: High-strength steel with anti-corrosion treatment.

Worktable Material: Anodized aluminum alloy with anti-static properties.

Motion System: Servo-driven X-Y-Z axes with linear guide rails for precise positioning.

3. Wrapping Specifications

Film Material: Blue PET/PP insulation film.

Film Thickness: 0.02–0.08 mm.

Cell Dimensions:

Length: 50–200 mm

Width: 30–100 mm

Height: 5–50 mm

Wrapping Speed: Up to 20 cells per minute (process-dependent).

Film Overlap Control: Adjustable overlap range of 1–5 mm.

Wrapping Tension: Automatically adjustable to ensure uniform application.

Heating System: Integrated heat sealing for film ends (temperature range: 100–300°C).

4. Film Feeding System

Film Roll Specifications:

Maximum Roll Diameter: 300 mm

Core Diameter: 76 mm

Film Width: 20–150 mm (adjustable).

Feeding Accuracy: ±0.1 mm.

Automatic Film Loading: Supports quick replacement with tension control.

5. Vision and Alignment System

Alignment Accuracy: ±0.03 mm.

Camera Specifications:

Type: High-resolution industrial CCD camera.

Resolution: 5 MP.

Lighting System: Adjustable LED illumination for precise cell positioning.

Inspection Features:

Pre-wrapping cell alignment verification.

Post-wrapping inspection for wrinkles, gaps, or defects.

6. Control and Interface

Control System: PLC-based control system with integrated HMI.

Interface:

10-inch capacitive touchscreen with user-friendly GUI.

Multi-language support (English, Chinese, others).

Programmable Parameters:

Wrapping tension, overlap, and speed.

Film heating and sealing temperature.

Recipe storage for different battery models.

Data Logging:

Internal Capacity: 1 TB SSD for process history.

Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.

7. Electrical Specifications

Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.

Maximum Power Consumption: 6 kW.

Control Voltage: 24V DC for auxiliary systems.

8. Safety Features

Emergency Stop: Dual emergency stop buttons on front and rear panels.

Overload Protection: Real-time monitoring of motor load and film tension.

Protective Barriers: Transparent enclosure with interlocks to ensure safe operation.

Defect Detection Alerts: Audible and visual alarms for film misalignment or insufficient sealing.

Anti-Jam System: Automatic detection and correction of film jams.

9. Environment & Installation

Operating Environment:

Temperature: 15–30°C

Humidity: ≤65% RH (non-condensing).

Noise Level: ≤70 dB during operation.

Installation Requirements:

Flat, vibration-free surface.

Clearance: Minimum 800 mm on all sides.

10. Optional Configurations

Dual Wrapping Heads: For higher throughput by processing two cells simultaneously.

Automated Loading/Unloading System: Conveyor or robotic arm integration for seamless operation.

IoT Connectivity: Remote monitoring and diagnostics via cloud platforms.

Advanced Inspection System: High-resolution 3D cameras for surface defect detection.

11. Maintenance and Warranty

Maintenance Schedule:

Weekly: Clean rollers, check film feeding components, and inspect heating elements.

Monthly: Verify alignment and recalibrate wrapping parameters.

Quarterly: Perform a full diagnostic of the control system and motion components.

Warranty Period:

Standard: 12 months.

Extended: Up to 36 months available upon request.