Battery Hot Press Equipment

1. Battery Hot Press Equipment Overview

Equipment Name: Prismatic Battery Hot Press Equipment

Model: HY-HP2024

Application: Precise hot pressing and lamination of prismatic lithium-ion battery cells during assembly processes.

2. Mechanical Specifications

Equipment Dimensions:

Length: 1200 mm

Width: 800 mm

Height: 1800 mm

Weight: 950 kg ± 5%

Frame Material: High-strength carbon steel with powder-coated finish.

Actuation System: Precision servo motor with ball screw-driven pressing mechanism.

3. Pressing System

Pressing Force Range:

Minimum: 5 kN

Maximum: 50 kN (adjustable via PLC interface)

Force Accuracy: ±0.1 kN (real-time feedback via load cell)

Pressing Area Dimensions:

Upper Plate: 300 mm × 400 mm

Lower Plate: 300 mm × 400 mm

Parallelism Tolerance: ≤ 0.05 mm

4. Thermal Control System

Heating Plate Material: Hardened aluminum alloy with embedded thermal sensors.

Temperature Control Range: Room temperature to 250°C.

Temperature Control Method: PID controller with real-time feedback.

Heating Rate: ≤ 5°C/s (adjustable).

Temperature Uniformity:

Across Plate Surface: ±2°.

Stability: ±0.5°C

5. Cooling System

Standard Cooling: Forced air circulation.

Optional Cooling: Water-cooling module with flow rate of 5 L/min.

6. Process Control System

Control Interface:

10-inch TFT touch screen display.

Multi-language support: English, Chinese, etc.

Programmable Parameters:

Temperature profiles (up to 5 stages).

Pressing force/time sequences.

Cooling cycles.

Data Logging:

Internal storage capacity: 2 GB (up to 100,000 cycles).

Export Format: CSV via USB or Ethernet.

7. Electrical Specifications

Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.

Maximum Power Consumption: 6 kW

Control Voltage: 24V DC for safety and signal integrity.

8. Safety Features

Emergency Stop: Dual redundant emergency stop buttons.

Overload Protection:

Real-time pressure monitoring.

Automatic shutdown on force deviation >10%.

Temperature Safety: Independent thermal fuse and overheat alarm at 260°C.

Operator Safety: Protective safety shields with interlock switches.

9. Environment & Installation

Operating Environment:

Temperature: 10–35°C

Humidity: ≤70% RH (non-condensing).

Noise Level: ≤70 dB under standard operation.

Installation Requirements:

Level concrete foundation.

Minimum clearance: 500 mm on all sides.

10. Optional Configurations

Mold Customization: Precision molds tailored to customer specifications.

IoT Connectivity: Real-time monitoring and diagnostics via cloud platform.

Automatic Loading/Unloading: Robotic module integration for higher throughput.

11. Maintenance and Warranty

Scheduled Maintenance:

Heating elements: Every 12 months.

Pressing mechanism lubrication: Every 6 months.

Warranty Period:

Standard: 12 months.

Extended options available.