Battery Terminal Tab Matching Equipment

1. Equipment Overview

Equipment Name: Battery Terminal Tab Matching Equipment

Model: HY-TTM3030

Application: High-precision alignment, matching, and welding of battery terminal tabs for prismatic and pouch cell configurations.

2. Mechanical Specifications

Equipment Dimensions:

Length: 1500 mm

Width: 1000 mm

Height: 1800 mm

Weight: 1200 kg ± 5%

Frame Material: Reinforced steel frame with anti-corrosion coating.

Worktable Material: Hardened stainless steel with fine polishing for low friction.

Motion System: Linear motor-driven X-Y-Z axes with high repeatability.

3. Tab Matching System

Tab Types Supported: Aluminum, nickel, and copper tabs (various coatings supported).

Alignment Accuracy: ±0.05 mm (laser-guided vision system).

Tab Thickness: 0.1–0.3 mm.

Clamping Mechanism: Pneumatic with soft-pad protection for delicate tabs.

Handling Speed: 6–10 tabs per minute, depending on tab size and material.

4. Vision and Detection System

Camera Specifications:

Resolution: 5 MP industrial-grade CCD camera.

Field of View: 100 × 100 mm adjustable.

Lighting: Adjustable LED illumination for consistent image quality.

Alignment Features:

Real-time image processing with pattern recognition.

Detection of misalignment and anomalies (e.g., wrinkles, contamination).

Correction Capability: Automatic tab repositioning within ±1 mm deviation.

5. Welding System (Optional)

Welding Type: Ultrasonic or resistance welding (selectable).

Welding Power: 2–5 kW (adjustable).

Welding Precision: ±0.1 mm.

Cooling System: Integrated air cooling for welding head.

6. Control and Interface

Control Method: PLC with HMI (Human-Machine Interface).

Interface Display:

12-inch capacitive touchscreen.

Real-time process monitoring and parameter adjustment.

Programmable Functions:

Tab position alignment.

Welding intensity and duration.

Quality inspection thresholds.

Data Export:

Storage: Up to 500,000 process logs.

Export Format: CSV via USB/Ethernet.

7. Electrical Specifications

Power Supply: AC 220V ± 10%, 50/60 Hz, single-phase.

Maximum Power Consumption: 4 kW.

Control Voltage: 24V DC for internal systems.

8. Safety Features

Emergency Stop: Dual redundant stop switches.

Tab Misalignment Alarm: Visual and audible alarm on detection of significant misalignment (>0.1 mm).

Overload Protection: Automatic system halt when exceeding force thresholds.

Protective Barriers: Transparent shields with safety interlocks.

9. Environment & Installation

Operating Environment:

Temperature: 10–30°C

Humidity: ≤60% RH (non-condensing).

Noise Level: ≤75 dB during operation.

Installation Requirements:

Flat, vibration-free surface.

Clearance: Minimum 600 mm on all sides for maintenance access.

10. Optional Configurations

Tab Shape Support: Custom profiles for non-standard tab geometries.

Integrated Quality Inspection: Automated inspection of weld strength and tab positioning.

IoT Module: Real-time status tracking and remote diagnostics.

11. Maintenance and Warranty

Scheduled Maintenance:

Camera and lens cleaning: Weekly.

Lubrication of mechanical components: Every 3 months.

Warranty Period:

Standard: 12 months.

Extended: Up to 36 months upon request.