Battery Module PACK Aging Cabinet

1. Equipment Overview

The Battery Module PACK Aging Cabinet is designed to simulate long-term operational conditions for battery modules and PACKs. It evaluates the durability, stability, and performance of battery systems under controlled environments. Essential in EV battery production and energy storage system (ESS) industries, this equipment ensures consistent quality through comprehensive aging tests.

2. Key Features

Multi-Channel Testing: Simultaneous aging of multiple modules or PACKs.

High Precision: Accurate control of voltage, current, and temperature.

Dynamic Simulations: Programmable charge-discharge cycles for realistic operational testing.

Data Logging: Continuous monitoring with detailed analysis and reporting.

Safety Assured: Advanced safety systems to protect operators, batteries, and equipment.

3. Technical Specifications

3.1 Electrical Testing

Voltage Range: 0–1,000 V DC.

Voltage Accuracy: ±0.05%.

Current Range: 0–300 A (customizable for higher currents).

Current Accuracy: ±0.1%.

Power Capacity: Up to 200 kW per module/pack.

Aging Modes: Constant current, constant voltage, or combined profiles.

3.2 Cycle Aging Capabilities

Charge-Discharge Cycles: Programmable up to 10,000 cycles.

Cycle Time Accuracy: ±0.1%.

Dynamic Load Testing: Real-time simulation of variable operating conditions.

Data Recording: Voltage, current, capacity, energy, and temperature during each cycle.

3.3 Thermal Management

Temperature Range: -10°C to 80°C (optional integrated thermal chamber).

Temperature Accuracy: ±1°C.

Cooling and Heating Systems: Integrated for precise thermal control.

Thermal Runaway Monitoring: Automatic shut-off in case of abnormal heating.

3.4 Mechanical Design

Cabinet Configuration:

Modular design with 4–16 chambers for simultaneous testing.

Adjustable slots for various module and PACK sizes.

Load Capacity: Up to 300 kg per chamber.

Dimensions:

Length: 2,000–4,000 mm (depends on configuration).

Width: 1,200–2,000 mm.

Height: 2,000 mm.

Weight: 2,000–5,000 kg.

3.5 Software and Control

Control Interface:

15-inch touchscreen HMI with intuitive controls.

Multi-language support (English, Chinese, etc.).

Programming: User-configurable test sequences and aging profiles.

Data Analysis:

Real-time monitoring with graphical visualization.

Historical data storage for traceability.

Export formats: CSV, Excel, PDF.

Connectivity: Ethernet, USB, Wi-Fi for remote access and data transfer.

3.6 Safety Features

Overvoltage and Overcurrent Protection: Ensures battery safety during tests.

Short-Circuit Detection: Immediate shutdown to prevent damage.

Emergency Stop: Accessible emergency shutdown button for operators.

Environmental Monitoring: Sensors for smoke, temperature, and humidity.

Certifications: CE, UL, ISO 9001 compliant.

3.7 Environmental Requirements

Operating Temperature: 10–35°C.

Humidity: ≤60% RH (non-condensing).

Ventilation: Built-in cooling and air circulation systems.

4. Applications

EV Battery Modules and PACKs: Aging and durability testing for prismatic, cylindrical, and pouch cell-based systems.

Energy Storage Systems (ESS): Reliability testing for grid-scale applications.

R&D and Quality Assurance: Evaluation of new designs and quality consistency checks.

5. Maintenance and Warranty

Maintenance Schedule:

Weekly: Inspect connectors, chambers, and sensors.

Monthly: Calibrate voltage, current, and temperature systems.

Annually: Perform system diagnostics and software updates.

Warranty Period:

Standard: 12 months.

Extended: Available upon request.