Turnkey Solution for New Energy Intelligent Equipment
The MES (Manufacturing Execution System) for ESS Smart Factory Solution is a comprehensive software platform designed to optimize production processes in energy storage system (ESS) manufacturing facilities. This system integrates seamlessly with factory hardware and software, providing real-time monitoring, traceability, data analytics, and process control to ensure efficiency, quality, and scalability.
Real-Time Monitoring: Tracks production, equipment status, and material flow in real time.
End-to-End Traceability: Provides detailed records of production from raw materials to finished products.
Data Analytics and Reporting: Offers actionable insights for process optimization and decision-making.
Seamless Integration: Interfaces with ERP, PLM, SCADA, and other systems.
Scalability: Adapts to varying production scales and product lines.
Platform: Cloud-based or on-premises deployment options.
Core Modules:
Production Management.
Quality Management.
Equipment Management.
Inventory and Logistics Control.
Data Analysis and Reporting.
Traceability and Genealogy.
Database: Supports MySQL, PostgreSQL, SQL Server, or Oracle.
Server Requirements:
CPU: Minimum 8-core, 3.0 GHz.
RAM: 32 GB or more.
Storage: SSD with 2 TB capacity.
Network: 1 Gbps Ethernet.
Client Devices:
Supported on PCs, tablets, and mobile devices.
Browser Compatibility: Chrome, Edge, Firefox (latest versions).
3.3.1 Production Management
Work Order Tracking: Real-time tracking of work orders and production stages.
Process Control: Monitors compliance with predefined manufacturing processes.
Resource Allocation: Ensures optimal utilization of machines and labor.
3.3.2 Quality Management
Defect Detection: Logs defects and automates alerts for corrective actions.
SPC (Statistical Process Control): Monitors key quality parameters to ensure consistency.
Inspection Management: Configurable workflows for inline and end-of-line inspections.
3.3.3 Equipment Management
Predictive Maintenance: Utilizes machine data to predict and schedule maintenance.
Downtime Analysis: Tracks and categorizes downtime to improve OEE (Overall Equipment Effectiveness).
Integration: Interfaces with IoT devices for real-time equipment data collection.
3.3.4 Traceability
Batch and Serial Tracking: Monitors material flow across production lines.
Genealogy: Links components and processes to finished products for complete traceability.
Regulatory Compliance: Generates audit trails for certifications and reporting.
3.3.5 Inventory and Logistics Control
Material Flow Optimization: Real-time updates on inventory levels and usage.
Warehouse Management: Supports raw material, WIP (Work-in-Progress), and finished goods tracking.
Supply Chain Integration: Interfaces with ERP systems for seamless material management.
Supported Protocols: OPC UA, Modbus, MQTT, RESTful API, and WebSocket.
BMS Integration: Supports CAN, RS485, and Ethernet communication.
ERP/SCADA Integration: Prebuilt adapters for SAP, Oracle, and Siemens systems.
Authentication: Multi-factor authentication (MFA) for secure access.
Encryption: AES-256 encryption for data transmission and storage.
Backup and Recovery: Automated backup schedules and disaster recovery protocols.
Concurrent Users: Supports up to 500 simultaneous users.
System Load: Capable of managing 1 million production data points per day.
Customization: Flexible modules for future expansion and additional functionalities.
Real-Time Dashboards: Interactive dashboards for KPIs, including yield rates, cycle times, and OEE.
Custom Reports: Configurable templates for production, quality, and inventory reporting.
AI Integration: Optional machine learning algorithms for predictive insights.
ESS Battery Production: Enhances production efficiency for energy storage systems.
Quality Assurance: Ensures compliance with industry standards.
Traceability: Simplifies audits and certifications for regulatory compliance.
Operational Optimization: Identifies bottlenecks and streamlines workflows.
Software Updates: Regular updates for security patches and new features.
Technical Support: 24/7 support via phone, email, and remote access.
Training: Comprehensive training for operators and administrators.
Email: info@huiyaolaser.com
Head Quarter Address: Huiyao Laser Technology, Building 2, Langxu Industrial Park, Guanlin Road, Science Park Street, Luolong District, Luoyang City, Henan Province, China
Research&Development Center: Room 901-9,Building B1, Phase 1, Southern Area, Baoneng Science and Technology Park, Qinghu Industrial Zone, Gangtou Community, Batian Street, Longgang District, Shenzhen City.
Hotline: Manager Ma
Sales Manager: +86-15002089356
